The quality of your end product can never be better than the quality of the mixture!

The advantages for the mixed product:

  • Higher tool speeds can be used for example to
    - optimally solubilize fibers
    - completely pulverize pigments
    - optimize mixing of fine fractions
    - manufacture suspensions with a high solid content

  • Medium tool speeds are used to
    -  achieve mixtures with a high mixture quality

  • At lower tool speeds
    - lightweight additives or foams can be gently added to the mixture

The advantages for production:

  • The rugged design guarantees outstanding service life and high reliability
  • Wear elements are easily accessible and therefore easily exchangeable
  • The seals are not in direct contact with the product


Feedback from Eirich customers confirms:

  • Materials of all types and consistency can be processed quickly and at high quality
  • Improved distribution of additives
  • Waste is significantly reduced
  • Levels of wear are significantly lower
  • Availability of the system is greatly increased

The special EIRICH mixing system comprises just 3 components. The way in which these components are used can be varied in a particularly flexible fashion when designing the mixing processes.

  1. The rotating mixing pan, which delivers the mixture into the area of the mixing tools
     
  2. One or more mixing tools arranged eccentrically. The direction of rotation and the speed of the mixing tool(s) can be optimally adapted to the different applications.
     
  3. The bottom/wall scraper, providing additional agitation action. It prevents cakings on the wall and bottom of the pan and facilitates discharge when the mixing cycle is complete.

In contrast to other mixing systems, the throughput rate and mixing intensity of EIRICH intensive batch mixers can be adjusted independently
of each other.

  • The mixing tool can run at variable speeds from fast to slow
  • This allows the power input into the mixture to be adapted to the specific mix
  • Hybrid mixing processes are made possible e.g. slow – fast – slow
  • Higher tool speeds can be used for example to:
    - optimally solubilize fibers
    - completely pulverize pigments, optimize mixing of fine fractions
    - manufacture suspensions with a high solid content
  • Medium tool speeds are used to achieve mixtures with a high mixture quality
  • At low tool speeds, lightweight additives or foams can be gently added to the mixture


The mixer mixes without separating the mixture; 100 % material agitation during each revolution of the mixing pan. EIRICH intensive batch mixers are available in two series with a usable volume ranging from 1 to 12,000 liters.

In contrast to other mixing systems, the throughput rate and mixing intensity of EIRICH continuous intensive mixers can be adjusted independently of each other. In the process,

  • the variable rotating speed of the mixing tools
  • the variable rotating speed of the mixing pan
  • the exact adjustment of the material dwell period during the mixing process


offer particular advantages for the overall result. Even during startup of the mixing processes, the system ensures that no material which is unmixed or only partially mixed leaves the mixer.

EIRICH intensive mixers can be designed to allow operation under vacuum. The vacuum mixer series incorporates all the advantages of the intensive mixer but enables additional process technological steps to be performed in one machine. Such as

  • Deaeration
  • Drying
  • Cooling or
  • Heat removal from exothermal reactions


Technologies for

  • Molding sand
  • Lead paste compounds for batteries
  • High-density granulates
  • Aqueous slurries or slurries containing solvents
  • Metalliferous sludges
  • Friction linings
  • Soaps

Vacuum mixers are available with a usable volume ranging from 10 to 7000 liters.

Evacmix®
is a system for processes in which deaeration is used to achieve compounds with a particularly high density.

 

EVACTHERM®
is a system for thermal and reactive processes which has been very successful at a global level.

 

SAPONIFLEX®
is a compact system which offers exceptional flexibility and efficiency in the manufacturing of soaps.